Zündmodule:Modultest
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Version vom 17. Mai 2014, 15:01 Uhr von Admin (Diskussion | Beiträge)
Neuere Zündmodule (Zündmodul - Phase I.1 und Zündmodul - Phase II) besitzen einen eingebauten Funktionstest, welcher entweder im Menü (Phase II) oder bequem über SkyConductor (Zündsystem -> Module verwalten -> Rechtsklick auf Eintrag, Auswahl "Modultest starten") ausgeführt werden kann. Das Ergebnis kann je nach verwendeter Methode direkt über SkyConductor, ein Terminalprogramm (Port-Einstellungen 57600 Baud, keine Parität, ein Stoppbit) oder direkt am Display des Moduls abgelesen werden.
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Der Modultest darf nur ausgeführt werden, wenn die Kanal-Anschlussklemmen nicht verbunden sind! |
Inhaltsverzeichnis
Beispielhaftes Ergebnis (Terminal/SkyConductor-Ausgabe)
Hier folgt ein beispielhaftes Modultest-Ergebnis eines Phase II-Zündmoduls. Bitte beachten Sie, dass die angegebenen Daten echte Messdaten sind und daher von Mal zu Mal geringfügig unterscheiden können.
14:34:36 [100011] ========================================================== 14:34:36 [100011] Starting module test for ID 100011 on 17.05.2014 14:34:36 [100011] ========================================================== 14:34:39 [100011] OK: CAN-Test succeeded. 14:34:39 [100011] ======== OK: Module bus communication working. 14:34:40 [100011] OK: Voltage on common line is low enough (20 cV). 14:34:40 [100011] INFO: Uncalibrated battery voltage is 2424 cV. 14:34:40 [100011] INFO: Calibrated battery voltage is 2420 cV (calval=0). 14:34:40 [100011] ======== OK: Main operating voltages OK. 14:34:40 [100011] ======== INFO: Key tests have been skipped. 14:34:41 [100011] INFO: Pin test==IOK: All outputs are OFF (Common > 1V) 14:34:41 [100011] OK: Output 1 is working as expected (294 mV) 14:34:41 [100011] OK: Output 2 is working as expected (289 mV) 14:34:41 [100011] OK: Output 3 is working as expected (286 mV) 14:34:41 [100011] OK: Output 4 is working as expected (287 mV) 14:34:42 [100011] OK: Output 5 is working as expected (288 mV) 14:34:42 [100011] OK: Output 6 is working as expected (288 mV) 14:34:42 [100011] OK: Output 7 is working as expected (289 mV) 14:34:42 [100011] OK: Output 8 is working as expected (287 mV) 14:34:42 [100011] OK: Output 9 is working as expected (288 mV) 14:34:42 [100011] OK: Output 10 is working as expected (286 mV) 14:34:43 [100011] OK: Output 11 is working as expected (287 mV) 14:34:43 [100011] OK: Output 12 is working as expected (287 mV) 14:34:43 [100011] OK: Output 13 is working as expected (287 mV) 14:34:43 [100011] OK: Output 14 is working as expected (287 mV) 14:34:43 [100011] OK: Output 15 is working as expected (285 mV) 14:34:43 [100011] OK: Output 16 is working as expected (286 mV) 14:34:43 [100011] OK: Output 17 is working as expected (286 mV) 14:34:44 [100011] OK: Output 18 is working as expected (287 mV) 14:34:44 [100011] OK: Output 19 is working as expected (286 mV) 14:34:44 [100011] OK: Output 20 is working as expected (287 mV) 14:34:44 [100011] OK: Output 21 is working as expected (288 mV) 14:34:44 [100011] OK: Output 22 is working as expected (289 mV) 14:34:44 [100011] OK: Output 23 is working as expected (289 mV) 14:34:44 [100011] OK: Output 24 is working as expected (288 mV) 14:34:45 [100011] OK: Output 25 is working as expected (289 mV) 14:34:45 [100011] OK: Output 26 is working as expected (287 mV) 14:34:45 [100011] ======== OK: Output FET test OK. 14:34:46 [100011] OK: Measuring circuity working (155 cV). 14:34:46 [100011] ======== OK: Bus measurements are working. 14:34:47 [100011] OK: Measuring voltage OK: 309 cV 14:34:47 [100011] OK: Output 1 is not shorted (300 cV). 14:34:47 [100011] OK: Output 2 is not shorted (299 cV). 14:34:47 [100011] OK: Output 3 is not shorted (299 cV). 14:34:48 [100011] OK: Output 4 is not shorted (299 cV). 14:34:48 [100011] OK: Output 5 is not shorted (296 cV). 14:34:48 [100011] OK: Output 6 is not shorted (296 cV). 14:34:48 [100011] OK: Output 7 is not shorted (293 cV). 14:34:49 [100011] OK: Output 8 is not shorted (300 cV). 14:34:49 [100011] OK: Output 9 is not shorted (299 cV). 14:34:49 [100011] OK: Output 10 is not shorted (299 cV). 14:34:49 [100011] OK: Output 11 is not shorted (294 cV). 14:34:49 [100011] OK: Output 12 is not shorted (296 cV). 14:34:49 [100011] OK: Output 13 is not shorted (294 cV). 14:34:50 [100011] OK: Output 14 is not shorted (305 cV). 14:34:50 [100011] OK: Output 15 is not shorted (296 cV). 14:34:50 [100011] OK: Output 16 is not shorted (299 cV). 14:34:50 [100011] OK: Output 17 is not shorted (299 cV). 14:34:51 [100011] OK: Output 18 is not shorted (293 cV). 14:34:51 [100011] OK: Output 19 is not shorted (297 cV). 14:34:51 [100011] OK: Output 20 is not shorted (299 cV). 14:34:51 [100011] OK: Output 21 is not shorted (294 cV). 14:34:51 [100011] OK: Output 22 is not shorted (302 cV). 14:34:51 [100011] OK: Output 23 is not shorted (296 cV). 14:34:52 [100011] OK: Output 24 is not shorted (296 cV). 14:34:52 [100011] OK: Output 25 is not shorted (296 cV). 14:34:52 [100011] OK: Output 26 is not shorted (297 cV). 14:34:52 [100011] OK: Shorting FET is OK. 14:34:52 [100011] OK: Measuring circuit is self-deactivating. 14:34:52 [100011] ======== OK: Measuring circuity is OK. 14:34:53 [100011] INFO: Uncalibrated armed voltage is 2442 cV vs. 2414 cV operating voltage. 14:34:53 [100011] OK: Armed voltage is close enough to battery voltage. 14:34:53 [100011] PROBLEM: Shorting FET does not work correctly. 14:34:53 [100011] OK: COMM_FAIL-Pin STEP 1 is working as expected. 14:34:53 [100011] OK: COMM_FAIL-Pin STEP 2 is working as expected. 14:34:53 [100011] OK: COMM_FAIL-Pin STEP 3 is working as expected. 14:34:53 [100011] INFO: Measured short circuit voltage is 13 cV. 14:34:53 [100011] OK: Arming control pin is self-deactivating. 14:34:55 [100011] ======== OK: Arming circuity is working OK. 14:34:57 [100011] ======== OK: Output safety pulldowns working. 14:34:57 [100011] OK: MOD_RDY_IN is working as expected. 14:34:57 [100011] ======== INFO: Module bus signaling not fully tested. 14:34:57 [100011] INFO: Minimal battery voltage under 6A load is 2172 cV. 14:34:57 [100011] INFO: Battery voltage drop is 245 cV 14:34:59 [100011] ======== OK: Battery seems to be in good condition. 14:34:59 [100011] ========================================================== 14:34:59 [100011] MODULE TEST SUCCEEDED. 14:34:59 [100011] Test finished in 23,182s. 14:34:59 [100011] =========================================================== 14:34:59 [100011]
Details zur Modultest-Auflistung
In dieser Sektion folgt eine genaue Erklärung der einzelnen Schritte des Modultests mit der Angabe der einzelnen geprüften Parameter und ihrer Bedeutung.
CAN-Test
In diesem Test versucht das Zündmodul, sein eigenes Echo beim Schreiben auf den Modulbus zu empfangen bzw. dieses Echo über die Aktivierung der Modulbus-Standby-Leitung zu unterdrücken.
14:34:39 [100011] OK: CAN-Test succeeded. 14:34:39 [100011] ======== OK: Module bus communication working.
Betriebsspannungs-Test
Dieser Test dient zur Überprüfung der gemessenen Betriebsspannungen:
14:34:40 [100011] OK: Voltage on common line is low enough (20 cV).
Zunächst wird die Spannung auf der Hauptzündleitung überprüft. Dies geschieht eine Sekunde nachdem die Kurzschlussschaltung deaktiviert worden ist. Die Spannung sollte sich, da das System nicht scharf geschaltet ist, immer noch in der Nähe von 0 cV bewegen. Der Grenzwert beträgt 50 cV.
14:34:40 [100011] INFO: Uncalibrated battery voltage is 2424 cV. 14:34:40 [100011] INFO: Calibrated battery voltage is 2420 cV (calval=0).
Zur Information wird hier die gemessene Batteriespannung (kalibriert und unkalibriert) ausgegeben. Wenn das Zündmodul nicht kalibriert wurde, sind beide Werte identisch. In Klammern wird der interne Kalibrierungswert, welcher der mit der aktuellen Kalibrierung maximal messbaren Betriebsspannung in cV entspricht, angezeigt.
14:34:40 [100011] ======== OK: Main operating voltages OK.
Tasten- und Display-Test
Je nachdem von wo der Modultest ausgelöst wurde, wird nun der Tastentest durchgeführt. Wenn der Modultest aus der Ferne gestartet wurde, wird dieser Test übersprungen damit keine Benutzereingabe für den Test erforderlich ist. Während dieser Test durchgeführt wird, müssen nacheinander die ON, OK, UP und DOWN-Tasten betätigt werden sofern vorhanden. Die Funktion der Tasten wird auf dem Display und im Protokoll quittiert. Sollte eine Taste nicht funktionieren so kann, wenn der Test trotzdem fortgesetzt werden soll, die ON-Taste benutzt werden um die Taste zu überspringen. Im Anschluss an die Tasten-Tests wird das Backlight (verschiedene Farben wenn möglich) und das Display getestet indem verschiedene Muster angezeigt werden. Das Ergebnis dieses Tests ist nur optisch am Display selbst zu erkennen.
Im o.A. Beispiel wurde der Tasten- und Displaytest übersprungen, die Meldung lautet daher:
14:34:40 [100011] ======== INFO: Key tests have been skipped. <pre> == Pin-Test == Der Pin-Test ist zur Zeit deaktiviert. Daher wird folgendes angezeigt: <pre> 14:34:41 [100011] INFO: Pin test disabled, no tests performed.
IOK: All outputs are OFF (Common > 1V) 14:34:41 [100011] OK: Output 1 is working as expected (294 mV) 14:34:41 [100011] OK: Output 2 is working as expected (289 mV) 14:34:41 [100011] OK: Output 3 is working as expected (286 mV) 14:34:41 [100011] OK: Output 4 is working as expected (287 mV) 14:34:42 [100011] OK: Output 5 is working as expected (288 mV) 14:34:42 [100011] OK: Output 6 is working as expected (288 mV) 14:34:42 [100011] OK: Output 7 is working as expected (289 mV) 14:34:42 [100011] OK: Output 8 is working as expected (287 mV) 14:34:42 [100011] OK: Output 9 is working as expected (288 mV) 14:34:42 [100011] OK: Output 10 is working as expected (286 mV) 14:34:43 [100011] OK: Output 11 is working as expected (287 mV) 14:34:43 [100011] OK: Output 12 is working as expected (287 mV) 14:34:43 [100011] OK: Output 13 is working as expected (287 mV) 14:34:43 [100011] OK: Output 14 is working as expected (287 mV) 14:34:43 [100011] OK: Output 15 is working as expected (285 mV) 14:34:43 [100011] OK: Output 16 is working as expected (286 mV) 14:34:43 [100011] OK: Output 17 is working as expected (286 mV) 14:34:44 [100011] OK: Output 18 is working as expected (287 mV) 14:34:44 [100011] OK: Output 19 is working as expected (286 mV) 14:34:44 [100011] OK: Output 20 is working as expected (287 mV) 14:34:44 [100011] OK: Output 21 is working as expected (288 mV) 14:34:44 [100011] OK: Output 22 is working as expected (289 mV) 14:34:44 [100011] OK: Output 23 is working as expected (289 mV) 14:34:44 [100011] OK: Output 24 is working as expected (288 mV) 14:34:45 [100011] OK: Output 25 is working as expected (289 mV) 14:34:45 [100011] OK: Output 26 is working as expected (287 mV) 14:34:45 [100011] ======== OK: Output FET test OK. 14:34:46 [100011] OK: Measuring circuity working (155 cV). 14:34:46 [100011] ======== OK: Bus measurements are working. 14:34:47 [100011] OK: Measuring voltage OK: 309 cV 14:34:47 [100011] OK: Output 1 is not shorted (300 cV). 14:34:47 [100011] OK: Output 2 is not shorted (299 cV). 14:34:47 [100011] OK: Output 3 is not shorted (299 cV). 14:34:48 [100011] OK: Output 4 is not shorted (299 cV). 14:34:48 [100011] OK: Output 5 is not shorted (296 cV). 14:34:48 [100011] OK: Output 6 is not shorted (296 cV). 14:34:48 [100011] OK: Output 7 is not shorted (293 cV). 14:34:49 [100011] OK: Output 8 is not shorted (300 cV). 14:34:49 [100011] OK: Output 9 is not shorted (299 cV). 14:34:49 [100011] OK: Output 10 is not shorted (299 cV). 14:34:49 [100011] OK: Output 11 is not shorted (294 cV). 14:34:49 [100011] OK: Output 12 is not shorted (296 cV). 14:34:49 [100011] OK: Output 13 is not shorted (294 cV). 14:34:50 [100011] OK: Output 14 is not shorted (305 cV). 14:34:50 [100011] OK: Output 15 is not shorted (296 cV). 14:34:50 [100011] OK: Output 16 is not shorted (299 cV). 14:34:50 [100011] OK: Output 17 is not shorted (299 cV). 14:34:51 [100011] OK: Output 18 is not shorted (293 cV). 14:34:51 [100011] OK: Output 19 is not shorted (297 cV). 14:34:51 [100011] OK: Output 20 is not shorted (299 cV). 14:34:51 [100011] OK: Output 21 is not shorted (294 cV). 14:34:51 [100011] OK: Output 22 is not shorted (302 cV). 14:34:51 [100011] OK: Output 23 is not shorted (296 cV). 14:34:52 [100011] OK: Output 24 is not shorted (296 cV). 14:34:52 [100011] OK: Output 25 is not shorted (296 cV). 14:34:52 [100011] OK: Output 26 is not shorted (297 cV). 14:34:52 [100011] OK: Shorting FET is OK. 14:34:52 [100011] OK: Measuring circuit is self-deactivating. 14:34:52 [100011] ======== OK: Measuring circuity is OK. 14:34:53 [100011] INFO: Uncalibrated armed voltage is 2442 cV vs. 2414 cV operating voltage. 14:34:53 [100011] OK: Armed voltage is close enough to battery voltage. 14:34:53 [100011] PROBLEM: Shorting FET does not work correctly. 14:34:53 [100011] OK: COMM_FAIL-Pin STEP 1 is working as expected. 14:34:53 [100011] OK: COMM_FAIL-Pin STEP 2 is working as expected. 14:34:53 [100011] OK: COMM_FAIL-Pin STEP 3 is working as expected. 14:34:53 [100011] INFO: Measured short circuit voltage is 13 cV. 14:34:53 [100011] OK: Arming control pin is self-deactivating. 14:34:55 [100011] ======== OK: Arming circuity is working OK. 14:34:57 [100011] ======== OK: Output safety pulldowns working. 14:34:57 [100011] OK: MOD_RDY_IN is working as expected. 14:34:57 [100011] ======== INFO: Module bus signaling not fully tested. 14:34:57 [100011] INFO: Minimal battery voltage under 6A load is 2172 cV. 14:34:57 [100011] INFO: Battery voltage drop is 245 cV 14:34:59 [100011] ======== OK: Battery seems to be in good condition. 14:34:59 [100011] ========================================================== 14:34:59 [100011] MODULE TEST SUCCEEDED. 14:34:59 [100011] Test finished in 23,182s. 14:34:59 [100011] =========================================================== 14:34:59 [100011]
